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04-23-2011, 05:21 PM
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Gear Head
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Join Date: Mar 21, 2011
Location: Ft Carson, CO
Posts: 682
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How hard to swap a steering box and power steering pump?
Both items went south this week and it is going to cost about a grand. If I can do it myself or with help than I may look at going that route.
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Hussy - 89 GW 360/727/229, 30x9.5x15 Destination M/Ts, Warn Lock Out Hubs, Razor Grill
Tramp - 85 CJ-7 Renegade FI 258/T5/D300, D30 w/ARB Air Locker, AMC 20 w/Posi Unit, 33x12.5x15 Goodyear MT-R's, Hella E-Code lights, VIAIR OBA System, Warn 8000lb Winch
Last edited by Tin Medic : 04-23-2011 at 05:32 PM.
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04-23-2011, 05:26 PM
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Join Date: Jun 12, 2002
Location: ansonia ct. 06401
Posts: 5,527
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are you talking about the steering box?if so both can be done in less then a day in the driveway.when i did my steering box the hardest thing was getting the pitman arm off.a map torch was my friend.
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85 gw 215k and still going
castrated(de-wooded)360 2" espo springs 31x10.5
89 gw,free,almost legal
She can dance a Cajun rhythm,Jump like a Willys in four wheel drive,
the world is full of kings and queens who blind your eyes and steal your dreams
"Our militarized "law enforcement" has become the standing army our founders feared"
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04-23-2011, 05:44 PM
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FSJ Maniac
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Join Date: Jan 02, 2003
Location: Raleigh, NC
Posts: 3,429
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Pitman arm can be a pain, I cheated and took mine to a big truck repair place and they popped it off for 10 bucks. But it can be hard to get it off the drag link, buy the proper puller. It's not hard, patience, pb blaster, and maybe a helpful friend to keep you going. Other word of advice, make sure you use the proper puller to get your power steering pump pulley off. Don't use a jawed puller, late model power steering pump pulleys are a pain to find.
I think this is the one you want, I didn't follow my own advice.
http://www.amazon.com/PULLEY-REMOVER.../dp/B000F7VCDW
Last edited by Mavawreck : 04-23-2011 at 05:48 PM.
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04-23-2011, 05:48 PM
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FSJ Maniac
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Join Date: Jul 30, 2000
Location: N47° 51' W121° 56'. WA State
Posts: 2,634
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a grand seems high to me - IIRC i paid 300 ish for a reman box and probably 150 for the pump ( you can reuse the housing )
be sure to buy new hoses since you are in this deep !
trip 
__________________
"You think you hate it now - Just wait till you drive it " ( family vacation - car salesman)
Tripwire. 86 Grand. Howell fuel Injected 360. MSD Ignition + Dizzy. 727/228 BJ's 2" Lift and 31's
88 Wrangler Howell TBI and MSD - Borla Headers w/ Cat-back + winch and 31's AND a M416 trailer (-:
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04-23-2011, 05:58 PM
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Gear Head
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Join Date: Mar 21, 2011
Location: Ft Carson, CO
Posts: 682
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A grand would include the install. I can get the parts from auto zone for 300 to include new lines and filter. Just dont see how it would cost 700 to install everything.
__________________
Hussy - 89 GW 360/727/229, 30x9.5x15 Destination M/Ts, Warn Lock Out Hubs, Razor Grill
Tramp - 85 CJ-7 Renegade FI 258/T5/D300, D30 w/ARB Air Locker, AMC 20 w/Posi Unit, 33x12.5x15 Goodyear MT-R's, Hella E-Code lights, VIAIR OBA System, Warn 8000lb Winch
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04-23-2011, 06:08 PM
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FSJ Maniac
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Join Date: Jan 02, 2003
Location: Raleigh, NC
Posts: 3,429
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Quote:
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Originally Posted by Tin Medic
A grand would include the install. I can get the parts from auto zone for 300 to include new lines and filter. Just dont see how it would cost 700 to install everything.
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...What filter?
I recall the box being around $300, the pump being around $45 with exchange, and the lines being whatever lines cost. Plus fluid.
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04-23-2011, 06:35 PM
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Gear Head
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Join Date: Mar 21, 2011
Location: Ft Carson, CO
Posts: 682
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There is a power steering inline filter. My current setup has one also.
__________________
Hussy - 89 GW 360/727/229, 30x9.5x15 Destination M/Ts, Warn Lock Out Hubs, Razor Grill
Tramp - 85 CJ-7 Renegade FI 258/T5/D300, D30 w/ARB Air Locker, AMC 20 w/Posi Unit, 33x12.5x15 Goodyear MT-R's, Hella E-Code lights, VIAIR OBA System, Warn 8000lb Winch
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04-23-2011, 07:21 PM
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FSJ Maniac
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Join Date: Jan 02, 2003
Location: Raleigh, NC
Posts: 3,429
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Really? Probably one of the many things that have been removed on mine over the years. My power steering hoses looked like they'd been cut with a pet rat.
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04-23-2011, 08:12 PM
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Bleedin' Gasoline
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Join Date: Jun 28, 2002
Location: Central Arkansas
Posts: 1,693
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Are you sure they both need to be replaced? The pump is the most common failure point. A leaking box is a pain and replcament of the box is probably as easy as replacing seals, just more $$ than the seals.
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Jim C
'67 J3000 Dually
'86 J20
'79 CJ5(in pieces)
'86 CJ7 Doesn't need anything(so why do I have it?)
Correction- it just needed a water pump!
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04-23-2011, 08:26 PM
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Gear Head
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Join Date: Mar 21, 2011
Location: Ft Carson, CO
Posts: 682
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My mechanic said the steering box was very worn. That might explain the serious amount of play in the steering wheel.
__________________
Hussy - 89 GW 360/727/229, 30x9.5x15 Destination M/Ts, Warn Lock Out Hubs, Razor Grill
Tramp - 85 CJ-7 Renegade FI 258/T5/D300, D30 w/ARB Air Locker, AMC 20 w/Posi Unit, 33x12.5x15 Goodyear MT-R's, Hella E-Code lights, VIAIR OBA System, Warn 8000lb Winch
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04-23-2011, 08:50 PM
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FSJ Maniac
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Join Date: Jul 30, 2000
Location: N47° 51' W121° 56'. WA State
Posts: 2,634
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Just bite the bullet and replace the whole kit and kaboodle ( IF YOU ARE INTENT ON KEEPING THIS RIG FOR A LONG TIME)
you can do all this work yourself if you are reasonably good with hand tools - its not rocket science.
now is a good time to replace the Rag Joint as well
pull all the old crapola, put all the new stuff in, have penty of steering fluid ready - like a half gallon - fill the resivor full....disconnect the coil wire, crank several times, refill resiviour - repeat a couple times
put the front on jack stands so you can turn left-right easilly
start engine and let idle, check fluid very often and turn full stop L-R a bunch of times till the system is "bled"
too easy -
__________________
"You think you hate it now - Just wait till you drive it " ( family vacation - car salesman)
Tripwire. 86 Grand. Howell fuel Injected 360. MSD Ignition + Dizzy. 727/228 BJ's 2" Lift and 31's
88 Wrangler Howell TBI and MSD - Borla Headers w/ Cat-back + winch and 31's AND a M416 trailer (-:
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04-24-2011, 01:44 PM
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FSJ Maniac
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Join Date: Feb 12, 2011
Location: Lynnwood, wa
Posts: 2,758
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^What he said^ Pretty easy job except aligning the box mounting bolts by yourself. Last time I did one, I grabbed a couple 5/16" bolts that were longer than the originals by about 2" and nuts with flat washers (so it wouldn't pull through the hole) Put a bolt into one of the holes so it is almost an inch through and lift the box onto it, then start a nut to keep it in place. Rotate the box till another hole lines up to put in the other, then align the rag joint (put the coupler on while the box is out!)
After that, aligning the bolts is much easier.
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