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06-05-2019, 04:08 PM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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Headliner restoration
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06-05-2019, 04:10 PM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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So there was some warpage. I gave the cardboard liners a good soak with the garden hose and gathered all my heavy stuff to flatten it. I hope this works.
That heavy roll of duck tape should do the trick! 
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06-05-2019, 07:51 PM
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258 I6
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Join Date: Jul 18, 2009
Location: South Carolina
Posts: 325
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Shoulda put down a piece of plywood or at least boards down on the headliner before the weight... distribute the weight evenly.
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06-06-2019, 08:18 AM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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I finished the panels at midnight last night. Easy project. I didn't use the typical headliner material because I feared it would show the many imperfections in the old cardboard material.
I am very pleased with my amateur results! 
Here's a side by side. The one on the below right is the one I removed from my wag. I cannot believe I tolerated it for the past 11 years. There was no rear panel.
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06-06-2019, 08:26 AM
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350 Buick
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Join Date: Apr 26, 2012
Location: Lompoc and Sunland, CA
Posts: 1,360
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Looks good. Wuhja use?
__________________
Sic friatur crustulum
'84 GW with Nissan SD33T, early Chev NV4500, 300, narrowed Ford reverse 44, narrowed Ford 60, SOA/reversed shackle in fornt, lowered mount/flipped shackle in rear.
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06-06-2019, 08:58 AM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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Lots of lightweight polyester carpet (made from recycled drinking bottles) and 3M spray adhesive.
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06-06-2019, 11:38 AM
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350 Buick
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Join Date: Jul 25, 2016
Location: Benson. NC
Posts: 945
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nice work
looks great
good idea, using different material to hide bumps, etc.
it feels good to do a project yourself.
still jealous over your wagoneer
the front end, the perfectly aged red exterior.....nice.
dave in NC 
__________________
SOLSAKS - dave
1976 J-10 HONCHO Fleetside
1982 J-10 Fleetside
1988 grand wagoneer
2004 RUBICON jeep
Benson, NC
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06-06-2019, 12:47 PM
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232 I6
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Join Date: Jul 15, 2018
Location: Cochrane
Posts: 181
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Nice job. I
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06-06-2019, 04:28 PM
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258 I6
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Join Date: Jul 22, 2015
Location: Cortez fl
Posts: 433
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Quote:
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Originally Posted by Driftwood
Lots of lightweight polyester carpet (made from recycled drinking bottles) and 3M spray adhesive.
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..And, it smells like rootbeer!
__________________
:  98 9er
'83 Honcho j10 
'12 Liberty Ltd.. wifes 
'19 Chaparral H2o Dlx sport 21 
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06-06-2019, 07:57 PM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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Quote:
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Originally Posted by jeepman1
..And, it smells like rootbeer!
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Vanilla Coke! |
06-06-2019, 10:49 PM
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350 Buick
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Join Date: Nov 18, 2015
Location: Stephenson County, IL
Posts: 906
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This is such a satisfying project. Came out looking good. It'll look even better in the Jeep.
*Remember to carefully cut out the little holes for the lights before install.* Would hate to have the job half done, than realize there's nowhere to install the over head lighting...
What imperfections would there be? A little warpage, or did you fear that the material wouldn't stick properly (leaving new saggy spots)? My rear board is a little warped/sagged, but its not really that noticeable to others, or even myself if I'm not looking for it. If I'm looking for it, then I can see it. It droop's a bit from where the light is on each side. Remind's me of a set of boobs when a girl is bent over! 
__________________
1990 Grand Wagoneer-"The Crapwagon"
AMC 360, TF727, NP229, 3.31gears, 2" lift
Rancho 44044, Rusty's 2" AAL, TFI
...not too rusty anymore
Plenty of patina
The others
1926 Dodge Brothers Business Sedan 212 I4-CRANK START
1987 Lincoln Town Car Signature Series-5.0 AOD (WD)
1987 Dodge Dakota LE 3.9, A999, 3.90 gear (DD)
1994 GMC 'Burban 5.7, 4L60E, NP241, 3.42 gear (DD)
2001 Jeep Cherokee 4.0, AW4, NP231, 3.73 (limbo)
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06-07-2019, 12:08 PM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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I won't be reinstalling the overhead lights. The front chrome light assembly as well as the rear light and switch are long gone. That's why I filled and covered the holes in my "new" headliners. Instead, I will be installing LED strips along either side of the headliner. I'll post pics after they are installed.
Last edited by Driftwood : 06-08-2019 at 05:12 AM.
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06-07-2019, 11:43 PM
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Administrator
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Join Date: Oct 31, 2016
Location: Camarillo, CA
Posts: 2,999
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Amazing!
How flat did your headliner come out? Mine is super warped, too and I figured I was relegated to buying new/$$$$$$ one but if yours came out nice and flat, maybe I'll try that, too!
__________________
79 Cherokee Chief, barely runs
( Cherokee Build Thread)
11 Nissan Pathfinder Silver Edition 4x4 
09 Mazdaspeed3 Grand Touring
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06-08-2019, 12:34 AM
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350 Buick
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Join Date: Apr 26, 2012
Location: Lompoc and Sunland, CA
Posts: 1,360
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The thing is, the light supports the board.
__________________
Sic friatur crustulum
'84 GW with Nissan SD33T, early Chev NV4500, 300, narrowed Ford reverse 44, narrowed Ford 60, SOA/reversed shackle in fornt, lowered mount/flipped shackle in rear.
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06-08-2019, 04:02 AM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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Quote:
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Originally Posted by rang-a-stang
Amazing!
How flat did your headliner come out? Mine is super warped, too and I figured I was relegated to buying new/$$$$$$ one but if yours came out nice and flat, maybe I'll try that, too!
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They are much flatter than before, but don't over do it. The headliners are only cardboard and they will delaminate/disintegrate. The 88 degree day and hot driveway really sped up the drying process. Without it, I suspect they could have just laid there and turned to mush.
Last edited by Driftwood : 06-08-2019 at 05:13 AM.
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06-08-2019, 04:08 AM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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Quote:
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Originally Posted by SJTD
The thing is, the light supports the board.
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You are correct and I realized this yesterday. Problem is, i never had the overhead lights. I will have to come up with an alternative for headliner support. I have ideas....
Last edited by Driftwood : 06-08-2019 at 05:10 AM.
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06-08-2019, 05:06 AM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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My new "Benchmade" tool. Saying its "sharp" is an understatement.
Last edited by Driftwood : 06-09-2019 at 10:21 PM.
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06-08-2019, 08:33 AM
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350 Buick
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Join Date: Jul 25, 2016
Location: Benson. NC
Posts: 945
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daft,
does that mean you got cut using it ?,.....I hope not.
dave in NC
__________________
SOLSAKS - dave
1976 J-10 HONCHO Fleetside
1982 J-10 Fleetside
1988 grand wagoneer
2004 RUBICON jeep
Benson, NC
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06-08-2019, 08:53 AM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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No, I haven't cut myself with it.......yet. It's dang razor sharp though!
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06-09-2019, 10:03 PM
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350 Buick
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Join Date: Jun 12, 2000
Location: 'gon
Posts: 904
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Last edited by Driftwood : 06-10-2019 at 03:40 PM.
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