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I get this question at least once a month from someone who has been to our Jubilee Jeeps QuadraTrac pages and writes me an email. I always refer to the PDF of the TSM but here it is in text just for all you QT goobers. 
I left out the metric conversion info. I don't do metric so well except I know a 401 is 6.6 liters. 
a) Remove fill plugs from transfer case and reduction unit and remove drain plug from tranfer case. Allow transfer case to drain completely.
b) Install transfer case drain plug and tighten to 20 foot pounds torque
c) Loosen reduction unit housing attaching bolts and pull housing back far enough to drain all lubricant. After Lubricant has drained completely, push housing into position and tighten 3/8-16 bolts to 20 foot pounds and 5/16-18 bolts to 9 foot pounds torque.
d) Fill transfer case fill hole level (2 quarts) with QuadraTrac lubricant or equivilent only and install fill plug.
e) Add one pint of QuadraTrac lubricant or equivilent only to reduction unit and install fill plug.
f) Tighten transfer case and reduction unit fill plugs to 20 foot pounds torque.
Would a mod kindly add this to Archives at some point please?
I left out the metric conversion info. I don't do metric so well except I know a 401 is 6.6 liters. a) Remove fill plugs from transfer case and reduction unit and remove drain plug from tranfer case. Allow transfer case to drain completely.
b) Install transfer case drain plug and tighten to 20 foot pounds torque
c) Loosen reduction unit housing attaching bolts and pull housing back far enough to drain all lubricant. After Lubricant has drained completely, push housing into position and tighten 3/8-16 bolts to 20 foot pounds and 5/16-18 bolts to 9 foot pounds torque.
d) Fill transfer case fill hole level (2 quarts) with QuadraTrac lubricant or equivilent only and install fill plug.
e) Add one pint of QuadraTrac lubricant or equivilent only to reduction unit and install fill plug.
f) Tighten transfer case and reduction unit fill plugs to 20 foot pounds torque.
Would a mod kindly add this to Archives at some point please?
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