ignition switch brake warning light issue HELP!!!!

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  • westcoastflea
    232 I6
    • Jan 25, 2004
    • 229

    ignition switch brake warning light issue HELP!!!!

    its been over a month now of not being able to drive
    i have completely lost my mind and become a raving b**ch (and im not kidding)
    i need help !!!!!!

    i have two concerns

    Does the following mean i have good brakes?

    stepping hard on the brakes and having both back tires leave skid marks on the pavement.
    i put the front up on a jack and spun the front tire having someone step on brakes tire stopped so assuming that means i have brakes all the way around?(as in proportioning valve is working correctly)?

    hope so...

    LAST THING i have to to fix for inspection is the brake warning light that wasnt coming on when the key was turned. can you believe it? we wont even mention the defroster issue or the back window not going up as quickly as the guy thought it should.


    when turning the key to start what causes the brake warning light to come on? then when turning to run what causes it to go off.?

    since the diagrams show a hot red wire coming from fuse box to the warning lights in the instrument cluster im thinking that the only thing it could be is the brown wire common to both the emergency brake and proportioning valve that goes to the ignition switch is supposed to ground when you turn the key to start causing the brake warning light to come on. is this correct?

    the switch i refer to is on the steering column there is a pink hot wire coming out of it also. next to it is the other switch that starts the jeep.


    so if i start the jeep, its running and the stupid little brake light bulb is still on and i have both emergency brake and proportioning valve wires unplugged does it stand to reason that somehow the ignition switch is not going into position correctly to unground the wire ?
    when you put it into run position is it supposed to stay there? keeping the BROWN wire from grounding again?

    if none of the above is correct could the round large connector on the back of the instrument cluster have something to do with this??

    i cant trouble shoot if i dont know how the system is supposed to work in the first place

    i will say that none of my gauges work except the battery gauge.
    i have power on both the large red and large yellow wires attached to the instrument cluster. my ground is attached and attached at the other end as well.

    in probing the back of the large round connector on the back of the cluster with it connected i found power in only one wire.

    so is it ignition switch not working correctly??

    or the large round connector is not working correctly to turn off power to bulb somehow?

    i really need help here guys i have got to have a working vehicle i really thought i had figured this out yesterday and turns out i didnt

    if i can get this working right and my brakes are finally good i can call for an inspection


    so PLEASE HELP!!!!!!!
  • shackwrrr
    360 AMC
    • Mar 04, 2006
    • 3145

    #2
    acaually that light on my truck doesent come on when I trun on the key. its only on whe I turn on my key if the e brake is pressed or theres an imbalance in pressure in the braking system. It used to be on all the time for mw till I fixed the brake line now It never comes on unless I push in the e brake. The only light that comes on when I start the truck Is the seatbelt Light. So maybe you just need to find a new inspection station
    Jeepless

    In to Turbo crap now

    Comment

    • Jayrodoh
      360 AMC
      • Sep 07, 2004
      • 3221

      #3
      I don't know what year wag you have but the brake light should come on when the key is in the start position, this shows you that the brake warning light is working.

      What year wag do you have?
      Honey?? What happened to the savings account? You bought a Jeep what??

      86 Grand Wag Stock with Bulltear HEI

      Comment

      • shackwrrr
        360 AMC
        • Mar 04, 2006
        • 3145

        #4
        I have a 79 truck
        Jeepless

        In to Turbo crap now

        Comment

        • 79 Wagger
          230 Tornado
          • Nov 15, 2005
          • 23

          #5
          LAST THING i have to to fix for inspection is the brake warning light that wasnt coming on when the key was turned. can you believe it? we wont even mention the defroster issue or the back window not going up as quickly as the guy thought it should.


          Sounds like you need to find yourself a new mechanic...this guy's nickel and diming you to death!!

          Al.

          Comment

          • westcoastflea
            232 I6
            • Jan 25, 2004
            • 229

            #6
            hi sorry i forget the year doesnt come up when i post its an 85 grand wagoneer.

            i dont know what its like in other states but here in maine the inspection process is a joke
            last year i took the jeep to 3 different stations each station gave me a long list of items to fix. the problem was that each station gave me a long list of items that were completely different from the all the other stations items.
            so i chose the station whose list consisted of items i could fix not expensive mechanic only items
            also most stations wont give you an appt for inspection. they want the vehicle dropped off first thing in the morning and left all day. impossible for me. rent a vehicle for the day so they can inspect mine? its too funny.

            this year some of the things on the list that i had to fix were glove box door not closing.
            i forgot to put the horn button back on. the brake light issue
            and the defroster ( i had unhooked it).

            this station knows i do my own work so they know they wont make money off of me and of course treat me accordingly.
            (very rudely).

            they want my brake pedal to travel no more then 2" before the jeep stops.
            dont know if thats even possible.

            so i need to get a vehicle with a sticker asap to do that i need to know how the brake light system works in terms of power leaving fuse box travelling to xyz what makes the light go back off etc etc.

            thank you all for responding

            Comment

            • J4GRAND
              J4000 Restoration Specialist
              • Apr 09, 2000
              • 5937

              #7
              they want my brake pedal to travel no more then 2" before the jeep stops.
              Tell them that it a 20+ year old vehicle with drum brakes on the back and no ABS and that it is impossible for that to happen. I bet my '05 GC brake pedal drops more than 2 inches. They used to have an inspection program in IN years ago but it was so rife with corruption that they dropped it. I remember many a times when I was a kid going with my Dad and sitting there waiting for the inspection on his old VW Fastback to be done. I think he ahd to replace the master cylinder every year because of that stupid inspection.
              Patrick V.
              MEMBER #14
              73 J4000 "The $LUT" 360 V8 bored .040 over Edelbrock 2131 1407 4V carb K8600 cam Dual Flowmaster 40 mufflers TH400 QT 3.73 Dana 44s
              78 Cherokee Chief WT "Old Blue" 360 V8 4V TH400 QT RIP

              Comment

              • westcoastflea
                232 I6
                • Jan 25, 2004
                • 229

                #8
                there are a lot of things id like to tell them, and im not one to keep quiet, but if i p**ss them off then its back to square one, with another inspection station,and another long list of items i will have to fix. i just hope hitting brakes hard having rear wheels leave rubber on asphalt is a sign of good brakes.
                i cant find anything anywhere that will explain how the brake warning light system actually works, i know the basics in terms of wiring and what makes light go on if there a problem with system but i need to know what makes it go off after the system check.

                im leaning towards ground not being broken on ignition switch but i have no clue how the round connector on the back of instrument cluster comes into this it could be something wrong there too???

                HELP!!!

                Comment

                • westcoastflea
                  232 I6
                  • Jan 25, 2004
                  • 229

                  #9
                  another day gone and nothing is fixed,
                  can anyone please tell me what im looking for here???

                  ive got emergency brake unplugged ive got proportioning valve unplugged.

                  what is supposed to make brake warning light shut off after safety check??

                  is the rod going to ignition switch not doing what ever its supposed to do to unground something when in run position? thus making light bulb go off?

                  is there something else that is supposed to shut off power to bulb once jeep is running?

                  85 grand wagoneer.

                  anyone know ????

                  Comment

                  • jsinajeep
                    304 AMC
                    • Nov 26, 2005
                    • 2296

                    #10
                    If there is a unit that does that on your Jeep it is probably a little black box under the dash just like the one that works your seat belt light. I don't know what year they started that or if they did. Call the dealership and ask them if they have the unit that make the brake light come on when you turn the key on.
                    http://s252.photobucket.com/albums/h...eep%20Trailer/

                    Comment

                    • shackwrrr
                      360 AMC
                      • Mar 04, 2006
                      • 3145

                      #11
                      the setup is that the bulb Is getting power ALL the time if the key is on and everything that can turn in on ( key in the run position [off after certain amount of time], E-brake, and Prop valve) These all are grounds. so if any of them ground it turns on the light. So if you have everything unplugged then You have a short grounding out the light and turning it on. so i would say the problem is in the ignition switch, I belive its on top of the steering column and under the dash But I am unsure
                      Jeepless

                      In to Turbo crap now

                      Comment

                      • mdill
                        Gone. Not Forgotten.
                        • Nov 22, 2000
                        • 7076

                        #12
                        Uh, did any one suggest you check to see if the ligh bulb is good ?

                        Mike D.

                        (BTW, Maine = east coast, I think your handle needs an update)
                        -----------------------------------------
                        Home of ADHD project list

                        1977 J-10 Honcho 360-T15-D20
                        1977 Cherokee WT 360-Th400-NP241 true-trac(s)
                        1979 Cherokee 4 Door 258-T-18-D20
                        1981 Cherokee Chief WT 360-727-NP208
                        1972 K20 Suburban 350 SM465 205
                        And the other stuff that gets driven
                        ----------------------------------------

                        Comment

                        • BRUTUS
                          360 AMC
                          • Dec 06, 2005
                          • 3442

                          #13
                          Originally posted by westcoastflea
                          another day gone and nothing is fixed,
                          can anyone please tell me what im looking for here???

                          ive got emergency brake unplugged ive got proportioning valve unplugged.

                          what is supposed to make brake warning light shut off after safety check??
                          Because I just did my lift... I don't have any e-brake cable on my J and my light stays on.

                          I remember when I did have an e-brake cable... sometimes when I popped the e-brake release... the pedal wouldn't come ALL the way up so the light would stay on. Just a thought.
                          "Brutus" '74 J10 360/T18/D20/Front D60 Pro Rock & ARB/2" shave, ARB, 15 bolt FF Rear/ 4.56 Gears/38.5 x 16 TSL
                          Current Jeep Status:Under The Knife
                          Current Homepage Status: RUNNING

                          Comment

                          • mdill
                            Gone. Not Forgotten.
                            • Nov 22, 2000
                            • 7076

                            #14
                            Here you go, (edited after looking at the diagram one more time)



                            From the diagram, the light should only be on if and only if
                            1) Ignition is in Run/On and (Park brake is set and/or presure differental switch is set).
                            OR
                            2) Ignition switch is in the Start/Crank position (Bulb check)


                            So If the bake system is fine (differential switch should only set if there is an issue with the brake system) it should only light if the park brake is set, or you are cranking the engine to start.

                            It does not have a bulb test feature where it comes on with the car not running and the ignition on, bulb test is only when cranking.


                            Mike D.
                            Last edited by mdill; 11-10-2006, 01:07 PM.
                            -----------------------------------------
                            Home of ADHD project list

                            1977 J-10 Honcho 360-T15-D20
                            1977 Cherokee WT 360-Th400-NP241 true-trac(s)
                            1979 Cherokee 4 Door 258-T-18-D20
                            1981 Cherokee Chief WT 360-727-NP208
                            1972 K20 Suburban 350 SM465 205
                            And the other stuff that gets driven
                            ----------------------------------------

                            Comment

                            • westcoastflea
                              232 I6
                              • Jan 25, 2004
                              • 229

                              #15
                              ok so with the 2 brown wires that are hooked to the two brake systems disconnected thereby not providing grounds for the light bulb i should have power to the bulb only when turning the key actually making the starter turn over correct?

                              is THAT because the brown wires going to the two brake systems end in the igntion switch so that when i turn the key to a certain position something in the ignition switch is supposed to provide a ground? making the bulb light?

                              and when the key goes back to the position it should be in when you are driving does that mean the ignition switch is no longer providing the ground making the light go out?

                              IS This RIGHT??


                              that was my theory so took the ignition switch out of the 84 and put in the 85 nothing different bulb lights when key is turned on, not even when cranking and stays on when running.

                              . could it be my rod from the key switch to the ignition switch isnt working properly??

                              but if the rod isnt working properly wouldnt i know it because the jeep wouldnt start or or would keep trying to start once it caught?

                              how do i figure that out?



                              now the other piece of the puzzle is this

                              the brown wires all connect and go to ignition with one detour to the round large connector on the back of the instrument cluster.
                              there is one place on there for the brake warning light


                              HOW DOES THAT FIT INTO THIS WHOLE THING?



                              the brake warning LIGHT socket is supposed to get power from red wire coming from fuse box, which goes off to two other zones, somewhere along the way im assuming is the grounding issue.
                              thats alot of checking and time that i dont have.

                              IS THERE A PURE POWER SOURCE that i will know is good that i can just run a wire from (thereby bypassing everything in the mess under dash) to the brake warning socket keeping the brown wire from ignition switch still intact
                              that would give my socket power all the time yet it would unground when the ignition switch goes to the run position?

                              and if it doesnt unground then wouldnt that mean the rod isnt doing its job in ungrounding the connectors in the ignition switch?

                              should my ignition switch be grounded somewhere?

                              another day wasted on this
                              you can find wiring diagrams and info on how to change parts but i cant find anything that tells you how the systems work.

                              SO THANK YOU GUYS ALL FOR POSTING AND PLEASE GET BACK TO ME
                              AFTER READING THIS I KNOW ITS LONG BUT....



                              I WANNA STICKER NOW NOT NEXT YEAR.

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