Another Horn Relay Question...

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  • rreed
    350 Buick
    • Aug 21, 2006
    • 1472

    Another Horn Relay Question...

    Searched but can't find it now, need to get my horn working. Some years ago my horn did the dreaded constant blow w/o shutting off in the middle of the night when temps dropped below freezing. Would also randomly blow when you move the tilt column. Anyways, removed a small white three prong relay from some harness under the dash to shut it up.

    Fast forward years to now I need my horn working for stupid TX inspection. I think/thought it was a brown relay harness under the dash near the parking brake? It fits in there but when I plug it in, my aftermarket radio comes on and the horn still does not work (stop laughing).

    We'll say the cab/wiring is approx. 1985 J10. Any ideas please?
    47 Willys
    75 CJ-5
    81 Scrambler
    76/79/80/81/85 J20 (all the same truck)
    86 Grand Wagoneer - FOR SALE!!!
    96 ZJ

    Member, FSJ Prissy Restoration Association

    You can't drink all day if you don't start in the morning.
  • Mike W
    232 I6
    • Apr 05, 2010
    • 176

    #2
    Reed,

    I recently had issues with my horn not working. I discovered the plastic cap that surrounds the horn relay was missing, leaving all of the internal wires exposed. So I bought a relay from AutoZone, and the horn still would not work. I then broke out a multi-tester and began testing all of the wiring, as I assumed the relay was no longer the problem. Turns out my new relay was junk and did not work. Bought one from NAPA. Now my horn works. A TSM is invaluable in this situation. My TSM walked me through the testing procedures for the horn and horn relay system. Go to http://www.oljeep.com/ and see if they have one for you vehicle. You said the wiring is "approx. 1985 J10". I take it this means it has been pieced together from several vehicles. My Jeep is a 1977 Cherokee and I can take a photo of the horn relay location if you like. Like you, I had to have my horn working in order to pass a Texas inspection. Working on making mine a daily driver someday.
    77 Cherokee S (NT) 360,TH400,QT, HEI

    Comment

    • five16
      327 Rambler
      • Jan 19, 2011
      • 595

      #3
      What station does the radio play? I don't know that it would help with the diagnostics but it would seal the joke
      You can teach what you know but you can only reproduce what you are.

      It makes sense if you don't think about it.

      Brad B.

      Comment

      • rreed
        350 Buick
        • Aug 21, 2006
        • 1472

        #4
        Originally posted by five16
        What station does the radio play? I don't know that it would help with the diagnostics but it would seal the joke
        Okay that was funny. Haha, anyways it's just weird the radio came on (switched power to it). My relay should be good, it was removed working.

        While the truck is a mutt I'm reasonably certain my cab/wiring is '85. It VINs as an '85 and wiring/dash/etc. appear to be period correct.

        Before I removed the relay the button worked fine. For starters I suppose I need to know which harness is it supposed to be? The brown, three-prong one?

        Is there a single wire that comes out of the column for the horn or is it part of the turn signal "ribbon" harness thing?
        47 Willys
        75 CJ-5
        81 Scrambler
        76/79/80/81/85 J20 (all the same truck)
        86 Grand Wagoneer - FOR SALE!!!
        96 ZJ

        Member, FSJ Prissy Restoration Association

        You can't drink all day if you don't start in the morning.

        Comment

        • Mike W
          232 I6
          • Apr 05, 2010
          • 176

          #5
          Horn relay wiring. Looking at the diagrams on Oljeep, http://oljeep.com/gw/elec/84_85/84_8...gramPage17.jpg

          The red wire with tracer travels from the horns themselves to the horn relay (through the firewall and fuse box). The larger solid red wire at the relay connection is the power source. The black wire with the tracer is the wire that travels up into your steering column. I am not familiar with a 85 J10 wiring, so I do not know if you have more than one three prong plug in under your dash for relay switches. Look at the one you think is the horn relay and trace the wires to see if they match the wiring diagram. If they do, you know you have the correct location for the horn relay. If your horn still does not work after you plug it in, you will need to diagnose the issue to see why the horn will not work.
          77 Cherokee S (NT) 360,TH400,QT, HEI

          Comment

          • rreed
            350 Buick
            • Aug 21, 2006
            • 1472

            #6
            Aha... Hmm.. I do seem to recall swiping the digital clock yellow wire for my switched source for the stereo. haha I'm not sure the details but this diagram (thank you!!!) appears to have some sort of connection (ground?) to the horn relay? Will have a closer look when I get home but at the very least it will help tremendously in ferreting out the wiring.
            47 Willys
            75 CJ-5
            81 Scrambler
            76/79/80/81/85 J20 (all the same truck)
            86 Grand Wagoneer - FOR SALE!!!
            96 ZJ

            Member, FSJ Prissy Restoration Association

            You can't drink all day if you don't start in the morning.

            Comment

            • five16
              327 Rambler
              • Jan 19, 2011
              • 595

              #7
              Seriously, I would think you have a ground problem. Your relay is probably fine.
              You can teach what you know but you can only reproduce what you are.

              It makes sense if you don't think about it.

              Brad B.

              Comment

              • rreed
                350 Buick
                • Aug 21, 2006
                • 1472

                #8
                Does anyone know if the horn wire is its own single wire out of the coulumn, if it's part of the turn signal ribbon, etc.? Where does the horn wire come out of the column please?
                47 Willys
                75 CJ-5
                81 Scrambler
                76/79/80/81/85 J20 (all the same truck)
                86 Grand Wagoneer - FOR SALE!!!
                96 ZJ

                Member, FSJ Prissy Restoration Association

                You can't drink all day if you don't start in the morning.

                Comment

                • Mike W
                  232 I6
                  • Apr 05, 2010
                  • 176

                  #9
                  On my 77 Cherokee it is part of the turn signal ribbon, and is the solid black wire coming out of the steering column.
                  77 Cherokee S (NT) 360,TH400,QT, HEI

                  Comment

                  • tgreese
                    • May 29, 2003
                    • 11682

                    #10
                    Where the heck is my horn relay on my '82 J20? I looked in the manual, and there's a relay under the dash that could be it. I think my PO had air horns, and stripped that all out before he sold the truck.
                    Tim Reese
                    Maine beekeeper's truck: '77 J10 LWB, 258/T15/D20/3.54 bone stock, low options (delete radio), PS, hubcaps.
                    Browless and proud: '82 J20 360/T18/NP208/3.73, Destination ATs, 7600 GVWR
                    Copper Polly: '75 CJ-6, 304/T15, PS, BFG KM2s, soft top
                    GTI without the badges: '95 VW Golf Sport 2000cc 2D
                    ECO Green: '15 FCA Jeep Cherokee KL Trailhawk

                    Comment

                    • rreed
                      350 Buick
                      • Aug 21, 2006
                      • 1472

                      #11
                      Thanks everyone, I'd already torn the column apart and figured it out, haha. It is part of the ribbon and is the black one. On the connector at the bottom, it's letter "G."

                      I've also figured out I need to replace my turn signal switch because if I wiggle it near the bottom or tilt the column it still honks the horn. Not today, not time or nary the inclination at the moment.

                      I ended up hacking the horn wire, which BTW becomes black w/ white tracer on the other end of the connector at the column, using a common relay, and running my own wire out to the horns to get me by for now. I'll clean it up and do it up right and proper another time when I have time.

                      I don't know what the brown relay harness that had the white relay in it is in mine, all three wires to it (red, red/white trace, black) are large gauge, at least 12 awg.

                      Anyways, thanks all for the help!
                      47 Willys
                      75 CJ-5
                      81 Scrambler
                      76/79/80/81/85 J20 (all the same truck)
                      86 Grand Wagoneer - FOR SALE!!!
                      96 ZJ

                      Member, FSJ Prissy Restoration Association

                      You can't drink all day if you don't start in the morning.

                      Comment

                      • Old Ironsides
                        258 I6
                        • Jul 06, 2014
                        • 435

                        #12
                        Can't find horn Relay

                        I was commuting home about a month ago and suddenly an intermittent uncommanded honking cycle began. It got worse, I pulled over, disconnected both horns, and drove home. On the rest of the drive, I noticed that when I turned the steering wheel (while the radio was on) there was a slight low volume scratchy feedback coming through my stereo speakers. Thinking that grounding was occurring, I ignored it and continued home.
                        My truck sat about a week, and considering the possible grounding issue thought that there may be a drain on the battery. Alas, no, and I commuted to work, the truck sat for about another week, and then started fine again for the drive home.

                        Fast forward to today. After sitting another 2 weeks, went to drive it and 100% dead battery. Checking the voltage showed .36V. I have it on the charger now.

                        I checked the TSM, and it says that the horn circuit is unfused. I started looking for the relay, and cannot find it. I traced the circuitry as best I could and no success.

                        Questions:

                        1) If I pull the relay, shouldn't that de-energize the circuit?
                        2) Where is the relay? I could not see one anywhere under the dash, on the column or on the fuse panel. WTF, am I blind?
                        3) Is the horn circuit like the door lights where the positive is always live and the negative is opened and closed to energize?
                        4) What should I do to de-energize temporarily until I have time to troubleshoot/repair (besides disconnecting the battery)?

                        Cheers🍻
                        Grant

                        Old Ironsides: '76 J-10, 401 (1406/2131/DUI/RV Cam), TH400, Part Time, 3" lift, 33s, 346K Miles
                        Ironsides: '75 J-10, 360 (1406/2131/MSD), TH400 QT, 6" lift, 33s, 110K Miles
                        '77 Cherokee Chief, 401/Th400, QT, 4" lift... Totalled
                        '79 Wagoneer, 360, TH400, QT

                        Comment

                        • rang-a-stang
                          Administrator
                          • Oct 31, 2016
                          • 5512

                          #13
                          So all my info relates to my 79, assuming your 76 is the same.

                          1) Yep, pull the relay and it disables the entire circuit.
                          2) Mine is just kind of dangling under my dash, pretty close to the colum. Start at the steering column ribbon connector, find the black/Tr wire and follow it to your relay.
                          3) Kind of. Since its a 3 pin relay, it always has 12V power on one pin, the horns are on the second pin, and when you ground the black/TR wire, it grounds the coil in the relay and sends power to the horns.
                          4) Pull the relay. I thought there was a horn fuse but I guess not. That's about all you can do because even if you unhook the horns, the ground in the steering column is still completing the circuit for the coil in the relay and your battery is draining. The red line with 12V also feeds a TON of other circuits so you cannot unhook that.
                          Chuck McTruck 71 J4000
                          (Chuck McTruck Build Thread)
                          (8.1L swap questions - PerformanceTrucks.net Forums​)
                          79 Cherokee Chief (SOLD, goodbye old buddy)
                          (Cherokee Build Thread)
                          11 Nissan Pathfinder Silver Edition 4x4
                          09 Mazdaspeed3 Grand Touring
                          00 Baby Cherokee

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