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View Full Version : Restoration/build-up plan/order of operations


Hubjeep
01-11-2010, 07:33 AM
Howdy all,
3 years ago I picked up this Grand Waggy for a 4BT Cummins swap for $1,000, then sold drivetrain for $400. I repaired a couple rusted out frame mounts (basically only rust on the frame, surprising for a NY vehicle), and coated the frame with POR-15 and then chassis coat.

Three years later I finally drag it back into the garage with the addition of a couple bees nests and who knows what else (have yet to pull interior). The body has little rust that I can see (especially compared to other Waggys in the area).

My plan is to complete most of the engine swap tasks first (weld up motor mounts, exhaust, cooling, driveshafts), obviously bolting front clip (which I removed in about 12 pieces, idk why), up to check for clearances. Then pull it all out to be bolted back in last.

Then pull old interior out, buy carpet kit, headliner kit, trim pieces, modify seat mounts to accept the tan Durango seats I have to replace them, and install center console. The rest of the interior will be a matter of finding tan door panels, and dash parts off the internets and swap them out as they become available (does this sound feasible)?

Next complete whatever body work is needed, buy wood grain decal/trim kit (I saw this on the BJ's site), paint white.

I built a CJ7 from the frame up, but it was a bit simpler, interior was simply two seats and a center console.

Any ideas, tips you have would be much appreciated.

Thanks, John

3 years ago:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0001.jpg

Today:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0095.jpg

http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0096.jpg

http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0097.jpg

http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0100.jpg

http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0099.jpg

http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0098.jpg

710 Burner
01-11-2010, 10:58 AM
Just me, but I love that gray.
Sounds like you have a good plan. Put it in motion.

joe
01-11-2010, 06:29 PM
Howdy all,
buy wood grain decal/trim kit (I saw this on the BJ's site), Thanks, John
I was with ya till there.
Keep the shelf paper for the kitchen. :)

jaber
01-12-2010, 07:31 AM
Hey, I have her sister....

Looks like you are doing your Jeep a mighty fine service...
Thanks for sharin'.....


http://i252.photobucket.com/albums/hh14/jeffaber/88GW009.jpg

Hubjeep
01-13-2010, 11:17 AM
Today I pulled the interior, started with the back and overall found less rust than expected, :) but it got progressively worse as I got to the passenger side front. Again, still less than I expected. The back and drivers side looks fairly solid. One part that worries me is the weather stripping lip on the pass. side, hopefully I can cut along it and have enough metal to weld onto.

My plan is to pick up a sheet of 14? gauge steel, plasma cut rusted sections out and lap weld new metal in place, sound good to y'all? :confused: Any tips you have would be great. :)

Back overall, rear lip in very nice shape:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0122.jpg

Drivers side rear, nice shape:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0114.jpg

Pass. side rear, solid, some rust:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0115.jpg

Front overall:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0121.jpg

Drivers side front: Looks like mostly surface, maybe just coat rust with POR-15 (I like how it works on rust, but tends to flake off of painted surfaces).
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0120.jpg

Detail:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0127.jpg

Drivers side rear door, not bad at all:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0125.jpg

Pass. side front:
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0119.jpg

Pass. side back seat foot area (worst rust):
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0118-1.jpg

Pass. side rear door, not so good (under alum plate is solid):
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0124.jpg

Old-skool Alpine (had complete Alpine stereo, alarm) : :p
http://img.photobucket.com/albums/v222/Hubjeep/Wagoneer/PICT0113.jpg

NVJEEPER
01-13-2010, 12:26 PM
:thumbsup: